Join Date: Jun 2008
Location: Peterborough, ON
Most likely, when they rebuilt it, the crown & pinion were worn funny and they didn't replace them. If they just replace bearings & seals and set it back up, the gears will pull themselves out of alignment again to follow the original pattern. I've been down that road on my 2003. The dealer did the rear end at 58,000KM. I took a large 5th wheel out to AB, then went on to the coast and then home. There was noise in it again only 2 weeks after rebuild. They rebuilt it a second time and by 98K when it needed doing again, they refused under warranty ( the Bast*** used an out of warranty adjustment the second time so they didn't have to pay for their mistakes).
I took it to my own dealer in Brockville, and he fixed it with a new C/P set and explained to me what had happened. C/P are not that bad, under 300 bucks which considering the cost of the whole rebuild, cheap insurance money.